PEEK tubes can be manufactured through the following main processes: PEEK tubes can be manufactured through the following main processes:
The peek injection molding is one of the typical methods of processing the PEEK tubes.
According to the injection molding, the PEEK material is injected into the mold at high pressure in a molten state.
Finally, the molded peek tube together with the tapes on it is allowed to cool and solidify before it is taken out from the mold.
This method is one of the most appropriate for the manufacturing of thin-walled tubes and allows the creation of more complex shapes. The injection molded tubes offer a better surface finish and better control over dimensions as compared to other types.
From the points of view of manufacturing efficiency and cost, injection molding has the following advantages: high mechanical production rate and cheap working force.
In a blow extrusion molding, PEEK tubes with constant and definite cross-sections, are produced.
The molten PEEK tubes is forced to pass through an open die at high pressure with the help of advanced extrusion techniques.
This method usually involves less product costs, and a short cycle time and normally it incurs low fixed costs.
It is possible to introduce changes in the thickness of the wall and the diameter of the future PEEK tubes using the methods of compression molding.
The PEEK material which has been heated is then placed into a mold where it is then pressed.
One of the most popular ways for producing PEEK pipes is through CNC machining. CNC machines decrease the use of labor in that they incorporate tools that are controlled by computers to process PEEK materials autonomously.
CNC production applies to large-sized pipe production, there is no need for molds, and preparation time and costs can be reduced. CNC machining is effective when the PEEK pipes are larger than 600mm in diameter.
More about Peek Tube Production process
Small size PEEK pipe specifications (mm) | |||||||
---|---|---|---|---|---|---|---|
NO | OD×ID(MM) | NO | OD×ID(MM) | NO | OD×ID(MM) | NO | OD×ID(MM) |
1 | Φ24.7×Φ17.0 | 11 | Φ31.1×Φ20.0 | 21 | Φ42.0×Φ33.2 | 31 | Φ58.9×Φ38.0 |
2 | Φ24.7×Φ11.0 | 12 | Φ33.2×Φ20.4 | 22 | Φ42.0×Φ30.0 | 32 | Φ58.9×Φ45.0 |
3 | Φ24.7×Φ22.0 | 13 | Φ33.6×Φ25.0 | 23 | Φ45.3×Φ35.1 | 33 | Φ61.9×Φ38.0 |
4 | Φ21.1×Φ19.3 | 14 | Φ33.6×Φ22.6 | 24 | Φ46.5×Φ36.0 | 34 | Φ61.9×Φ32.0 |
5 | Φ26.7×Φ15.5 | 15 | Φ35.5×Φ20.6 | 25 | Φ46.4×Φ23.5 | 35 | Φ62.0×Φ46.0 |
6 | Φ27.5×Φ13.0 | 16 | Φ37.2×Φ29.1 | 26 | Φ48.9×Φ39.7 | 36 | Φ62.0×Φ50.0 |
7 | Φ28.4×Φ20.0 | 17 | Φ38.6×Φ35.0 | 27 | Φ48.9×Φ39.7 | 37 | Φ64.5×Φ62.4 |
8 | Φ28.5×Φ26.7 | 18 | Φ39.7×Φ32.5 | 28 | Φ50.0×Φ26.5 | 38 | Φ72.0×Φ50.0 |
9 | Φ29.4×Φ15.0 | 19 | Φ39.7×Φ20.7 | 29 | Φ50.0×Φ30.0 | 39 | Φ92.4×Φ76.0 |
10 | Φ31.15×Φ14.0 | 20 | Φ39.8×Φ25.3 | 30 | Φ52.8×Φ30.1 | 40 | |
Medium size PEEK pipe specifications (mm) | |||||||
NO | OD×ID(MM) | NO | OD×ID(MM) | NO | OD×ID(MM) | NO | OD×ID(MM) |
1 | Φ20×Φ15 | 21 | Φ50×Φ25 | 41 | Φ70×Φ45 | 61 | Φ90×Φ65 |
2 | Φ25×Φ15 | 22 | Φ50×Φ30 | 42 | Φ70×Φ50 | 62 | Φ90×Φ70 |
3 | Φ25×Φ20 | 23 | Φ50×Φ35 | 43 | Φ70×Φ55 | 63 | Φ90×Φ75 |
4 | Φ30×Φ15 | 24 | Φ50×Φ40 | 44 | Φ70×Φ60 | 64 | Φ90×Φ80 |
5 | Φ30×Φ20 | 25 | Φ50×Φ45 | 45 | Φ70×Φ65 | 65 | Φ90×Φ85 |
6 | Φ30×Φ25 | 26 | Φ55×Φ30 | 46 | Φ75×Φ50 | 66 | Φ95×Φ70 |
7 | Φ35×Φ15 | 27 | Φ55×Φ35 | 47 | Φ75×Φ55 | 67 | Φ95×Φ75 |
8 | Φ35×Φ20 | 28 | Φ55×Φ40 | 48 | Φ75×Φ60 | 68 | Φ95×Φ80 |
9 | Φ35×Φ25 | 29 | Φ55×Φ45 | 49 | Φ75×Φ65 | 69 | Φ95×Φ85 |
10 | Φ35×Φ30 | 30 | Φ55×Φ50 | 50 | Φ75×Φ70 | 70 | Φ95×Φ90 |
11 | Φ40×Φ15 | 31 | Φ60×Φ35 | 51 | Φ80×Φ55 | 71 | Φ100×Φ75 |
12 | Φ40×Φ20 | 32 | Φ60×Φ40 | 52 | Φ80×Φ60 | 72 | Φ100×Φ80 |
13 | Φ40×Φ25 | 33 | Φ60×Φ45 | 53 | Φ80×Φ65 | 73 | Φ100×Φ85 |
14 | Φ40×Φ30 | 34 | Φ60×Φ50 | 54 | Φ80×Φ70 | 74 | Φ100×Φ90 |
15 | Φ40×Φ35 | 35 | Φ60×Φ55 | 55 | Φ80×Φ75 | 75 | Φ100×Φ95 |
16 | Φ45×Φ20 | 36 | Φ65×Φ40 | 56 | Φ85×Φ60 | ||
17 | Φ45×Φ25 | 37 | Φ65×Φ45 | 57 | Φ85×Φ65 | ||
18 | Φ45×Φ30 | 38 | Φ65×Φ50 | 58 | Φ85×Φ70 | ||
19 | Φ45×Φ35 | 39 | Φ65×Φ55 | 59 | Φ85×Φ75 | ||
20 | Φ45×Φ40 | 40 | Φ65×Φ60 | 60 | Φ85×Φ80 | ||
Large size PEEK pipe specifications (mm) | |||||||
NO | OD×ID(MM) | NO | OD×ID(MM) | NO | OD×ID(MM) | NO | OD×ID(MM) |
1 | Φ62×Φ39 | 21 | Φ135×Φ 67 | 41 | Φ228×Φ210 | 61 | Φ362×Φ290 |
2 | Φ74×Φ40.6 | 22 | Φ142×Φ 74 | 42 | Φ238×Φ145 | 62 | Φ362×Φ313 |
3 | Φ78×Φ48.3 | 23 | Φ142×Φ118 | 43 | Φ238×Φ142 | 63 | Φ377×Φ313 |
4 | Φ83×Φ51 | 24 | Φ144×Φ110 | 44 | Φ243×Φ219 | 64 | Φ458×Φ404 |
5 | Φ86.8×Φ54 | 25 | Φ155×Φ120 | 45 | Φ243×Φ162 | 65 | Φ597×Φ449 |
6 | Φ91×Φ69 | 26 | Φ160×Φ 89 | 46 | Φ251×Φ186 | ||
7 | Φ95×Φ70 | 27 | Φ160×Φ130 | 47 | Φ260×Φ219 | ||
8 | Φ97×Φ66 | 28 | Φ160×Φ139 | 48 | Φ261×Φ215 | ||
9 | Φ103×Φ 44 | 29 | Φ170×Φ129 | 49 | Φ283×Φ201 | ||
10 | Φ113×Φ 60 | 30 | Φ171×Φ134 | 50 | Φ284×Φ227 | ||
11 | Φ113×Φ 69 | 31 | Φ171×Φ150 | 51 | Φ284×Φ248 | ||
12 | Φ113×Φ 81 | 32 | Φ185×Φ150 | 52 | Φ284×Φ261 | ||
13 | Φ119×Φ 90 | 33 | Φ189×Φ134 | 53 | Φ286×Φ250 | ||
14 | Φ126×Φ103 | 34 | Φ189×Φ158 | 54 | Φ294×Φ267 | ||
15 | Φ130×Φ100 | 35 | Φ203×Φ123 | 55 | Φ304×Φ241 | ||
16 | Φ134×Φ 54 | 36 | Φ205×Φ181 | 56 | Φ303×Φ235 | ||
17 | Φ134×Φ 71 | 37 | Φ205×Φ174 | 57 | Φ327×Φ284 | ||
18 | Φ134×Φ 98 | 38 | Φ206×Φ170 | 58 | Φ335×Φ240 | ||
19 | Φ134×Φ110 | 39 | Φ223×Φ141 | 59 | Φ343×Φ241 | ||
20 | Φ134×Φ114 | 40 | Φ223×Φ195 | 60 | Φ362×Φ270 |
Unfilled PEEK Pipe does not contain any fillers and has quite reasonable mechanical properties and good chemical resistance. The DLC-coated tool is ideally suited to high temperatures and its continuous use temperature can be up to 260 °C.
Unfilled PEEK Pipe applicable to automotive and aerospace components electronic products, and medical equipment, which demand high mechanical strength and thermal stability.
Glass filled PEEK Pipe is a high-strength material with 30% glass fiber added to this material which substantially contributes to its rigidity, strength, and creep resistance.
It has also revealed more favorable values of heat deflection temperature and elastic modulus.
Glass filled PEEK Pipe applicable for productions that require high load and high-temperature systems such as mechanical components, structural components, and high-performance seals.
Carbon Filled PEEK Pipe also has the additives of 30% carbon filler which increases its stiffness and creep ability and also increases its thermal stability and strength. Its frictional characteristics are also tailored for the sort of rubbing work it is to do.
Carbon Filled PEEK Pipe applied in elements having less sliding velocity and also deep grooves, gears, piston rings, valve seats, and other subjects having high resistance to wear.